Why the lockouttag out is required repair, maintenance, etc. In reverse order, follow all of the steps from the visual lockouttagout procedure found on the previous page. The energyisolating device can be a manually operated disconnect switch, a circuit breaker, a line. Control of hazardous energy guideline lockouttagout i. Identify all appropriate power sources, whether near or far from thee job site. The lockout tagout audit will detail the specific steps needed to isolate equipment, but the general steps for all equipment are listed below. Safety requirement for the lock out tag out of energy sources. The lockouttagout process for each authorized employee shall include. Lock out tag out procedures are to be completed before any service or maintenance work on equipment or machinery, andor before entry into any grain bin or other area where operating equipment poses a hazard to the entrant. Nov 08, 2017 with the machine or equipment isolated from its energy source the next step of lockouttagout is to actually lock and tag out the machine. Each authorized employee shall place hisher own personal lockout device or tagout device on the energy isolating devices. Visual energy control procedures make following the procedures simple. Notify affected employees that the machineequipment will be shut down and.
Its fair to say that this entire sixstep process takes its name from this step. Tags should include your name, department, how to reach you, the date and time of tagging, and the reason for lockout. Electrical lockouttagouttryout procedures 3 appendix iii lockouttagout individual card template card should be folded in half and laminated with heavy laminate. Lockout form a form indicating the procedure to be followed to lock out equipment. Tagout devices may be used in lieu of lockout devices only if the tagout program provides employee protection equivalent to that provided through a lockout program. Template for control of hazardous energy procedure. All energy sources are isolated using an isolation device and locked out using a lockout device. Only one key shall be allowed for any locks used in the lockouttagout procedure. After ensuring that no personnel are exposed, and as a check on having disconnected the energy sources, operate the. Designated employees will receive annual lock outtag out training outlined in 29cfr specifically 1910. The osha lockouttagout loto standard the osha loto standard the control of hazardous energy cfr 29, part 1910.
Lockout is defined as the control of hazardous energy in practice, lockout is the isolation of energy from the system a machine, equipment, or process which physically locks the system in a safe mode. Use with lockouttagout control of hazardous energy, chapter 296803 wac. When an energy isolating device cannot accept multiple locks or. Each time it is used and equipment is locked out, the person responsible for the lockout. Lockouttagout is the process employing specific safety procedures and practices to control hazardous energy during the service and maintenance of machinery. Each authorized employee must ensure that equipment heshe is working on is locked and tagged out with hisher individually assigned lockout and tagout device. Lockout devices must be used whenever possible, to ensure a positive means of energy control, by holding equipment in a safe or off position. Group lockout procedure, this is the procedure used where there are several workers involved and several sources of energy to be locked out.
The authorized employee shall know the type and magnitude of energy that the machine or equipment utilizes and shall understand the hazards thereof. The process of tagging out a system involves attaching or using an information tag or indicator usually a standardized label that includes the following information. The w1 gate valve is located on the north side of the machine. Control of hazardous energy lockouttagout ehrs university. In the preceding steps, if more than one individual is required to lock out equipment, each shall place hisher own personal lock on the energy isolating devices. They are only useful if all the information they contain is correct. All maintenance personnel shall be provided with a good lock. Lockout form a form indicating the procedure to be followed to lock out.
Each worker working on or near plant that could place them at risk of injury if operated must complete and attach their own danger tag to the item of plant. Procedures to be developed to isolate any prime movers with two or more energy sources. Quiz lock out tag out what is the purpose of a group lockout. When done properly before equipment service or maintenance, lockouttagout procedures control hazardous energy and protect workers from. Jan 20 1 of 3 electrical lockouttagouttryout procedures. Failure to follow proper lockouttag out procedures may result in disciplinary action up to and. Group lockout tagout procedures must also be clearly documented. Failure to follow proper lockouttag out procedures may result in disciplinary action up to and including termination. Specific steps for the placement, removal and transfer of lockout tagout devices should also be included. Lockout tagout types of energy electrical mechanical chemical thermal hydraulic pneumatic electric shock can kill as low as 30 volts can carry enough current to kill use safe electrical practices use non. The control of hazardous energy lock out tag out ansi z244.
Lockouttagout is the process employing specific safety procedures and practices to control. Group lock out tag out procedures must also be clearly documented. Print them, laminate them, and post them at the machine. Inform the outside contractor of out companys lockout procedures and supply them with a copy. Osha estimates compliance with the lockout tagout loto standard prevents 120 fatalities and 50,000 injuries annually. General this document is to establish minimum guidelines to assist with the safety and health of personnel who may be required to work on any type of equipment capable of being energized or harboring stored energy. Lockouttagout devices lockouttagout loto equipment consists of tags, locks, hasps, chains, and other hardware used to prevent the operation of equipment being serviced or maintained. Lock out the energy isolating devices with assigned individual locks. In such cases, it may be the responsibility of the individual to carry out all steps of the lockout procedure and inform the crew when it is safe to work on the equipment. The lockout tagout process for each authorized employee shall include. All energy sources are isolated using an isolation device and locked out.
Avoid deadly injuries by preventing unintentional equipment startup. The procedure must include specific steps for shutting down, isolating, blocking and securing equipment to control hazardous energy. Ensure that new or overhauled equipment is capable of being locked out. Lockout chain or valve lockout device a chain or device to which the lock is attached to lock out the valve appendix e. Lockout is defined as the control of hazardous energy in practice, lockout is the isolation of energy from the system a machine, equipment, or process. Develop, implement, and enforce an effective tagout program if machines or equipment are. To establish lockouttagout loto procedures that safeguard students, faculty and staff and contractors from the unexpected energizing or start up of machinery and equipment, or the release of hazardous energy during service or maintenance activities. When multiple areas are being worked on simultaneously, the worker must use as many locks as necessary to secure power from the system. Lockouttagout loto procedures for electrical equipment. If the inspection covers a procedure for equipment with an energyisolating device that can only. Lamination should be large enough for the tag to be punched so it can be attached with the padlock. Our visual placards include smart graphics, colorcoordination and photos. Tag machine controls, pressure lines, starter switches, and suspended parts. The intended use of the procedure steps for shutting down, isolating, blocking, and securing equipment steps for placing, removing, and.
The key to the lock shall be kept with them while they are performing the work on the machinery andor equipment. Procedures must be kept uptodate, and changes must be communicated to everyone who may possibly be affected by them. Applies personal red lockout lock and tag lead authorized worker or operations lock and tag operations group to each isolation device each tag must call out the unique id assigned to the group lockout. During this step, the authorized employee will attach lockout andor tagout devices to each energyisolating device. An effective lockouttagout program should include the following eight steps. Lock out tag out placards can be customized and arranged to include the data most important for you. One designated individual of a work crew or a supervisor, with the knowledge of the crew, may lock out equipment for the whole crew. Electrical breaker box plastic breaker adaptor stop machine, flip breaker switch and install plastic breaker. Remember that pictures added to these simple steps cross language and literacy barriers and really do speak a thousand words.
Masterkeyed locks or matchkeyed locks shall not be used in the lockouttagout. This is usually accomplished through the use of a lock box. Employees must never depend on someone elses lockout device for protection. Tag out is a labelling process that is always used when lockout is required. Lock outtag out procedures are to be completed before any service or. Sep 23, 2019 the loto procedure also requires that each worker fills out a tag that is hung from their lock, including their name and a description of the work they are doing. The removal of some forms of blocking may require reenergization of the machine before safe removal. With the machine or equipment isolated from its energy source the next step of lockouttagout is to actually lock and tag out the machine. The lock shall have the individual workers name and other identification on it.
To ensure that each employee performing the servicing or maintenance is provided the same level of protection c. Each authorized employee must ensure that equipment heshe is working on is locked and tagged out with hisher individually assigned. Applies personal red lockout lock and tag lead authorized worker or operations lock and tag operations group to each isolation device each tag must call out the unique id assigned to the group lockout signs off each point on the energy isolation plan as locks are placed places the key for each lock in the group lockbox. Osha lockouttagout assessment worksheet selfexplanatory assessment worksheet from osha. Lockouttagout fact sheet employees need to be trained to ensure that they know, understand, and follow the applicable provisions of the hazardous energy control procedure. There are exceptions where multiple machines may be grouped under a single procedure. Each affected employee shall be instructed in the purpose and use of the energy control program. Masterkeyed locks or matchkeyed locks shall not be used in the lockouttagout procedure. Lockouttagout devices lockouttagout loto equipment consists of tags, locks, hasps, chains, and other hardware used to prevent the operation of equipment being serviced or. Lock outtag out the energy isolating devices with assigned individual locks or tags. This is usually accomplished through the use of a lock box under the direction of a superior authorized employee. Remove the locks, tags and lockout devices and reenergize the machine or equipment. Eight steps for safer lockouttagout programs safety.
Lock out tag out loto safety procedure hse department document id. Ensure that our employees understand and comply with the responsibilities and prohibitions of the outside contractors lockout procedure. The procedure must include specific steps for shutting down, isolating, blocking and securing equipment. The first step of the locking and tagging out equipment or machine etc. Superior authorized employee group lockout this is a person, usually the supervisor who is. Lock outtag out procedures are to be completed before any service or maintenance work on equipment or machinery, andor before entry into any grain bin or other area where operating equipment poses a. In such cases, it may be the responsibility of the individual to carry out all steps of the lockout procedure and inform the crew when. Card should also be signed by the employee before it is laminated. A sample lockouttagout procedure a good lockouttagout procedure, at a minimum, should contain the following elements. During this training employees should be made aware of lockout and tagout procedures as well as how and why they.
In the preceding steps, if more than one individual is required to lock out or tag. Tags should include your name, department, how to reach you, the date and time of. General this document is to establish minimum guidelines to assist with the safety and health of personnel who may be required to work on. In such cases, it may be the responsibility of the individual to carry out all steps of the lockout procedure and inform the crew when it is safe to work on the. Not fully trained to apply lockout control measures. You see people arent locking out like they should be. The following sample lockout procedure contains the minimum information. The loto procedure also requires that each worker fills out a tag that is hung from their lock, including their name and a description of the work they are doing. Get a free lockout tagout guide from creative safety supply. Control of hazardous energy guideline lockouttagout. Provide recommendations for procedure changes and equipment used to perform loto.
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